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24.2.4.2 Types. There are many different available types (constructions) of materials used as entry material for printed circuit board drilling, although few are specifically designed and engineered for this purpose. Engineered products are designed to improve hole registration accuracy and reduce drill breakage.The performance qualifications of the most popular materials are discussed in the next section. Commonly available entry materials, listed in order of performance quality with respect to the five characteristics listed in the preceding section, are:

earlier Samples 1 and 2 had a similar surface finish after grinding and were polished with fresh and old polishing powders, respectively Because sample 3 had the most ductile streaks after grinding, its curve is the lowest one in Figure 437, although old polishing powder was used

Aluminum-clad cellulose core composite Solid aluminum (various alloys and thicknesses) Solid or melamine-clad phenolic Aluminum-clad phenolic

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24.2.4.3 Performance. The right entry material will improve drilled hole registration and lower the risk of drill bit breakage by minimizing drill deflection upon contact with the stack. In order for the entry material to function properly, it must be flat and free of pits, dents, and scratches. Warped or twisted material will result in increased extents of entry burrs and drill bit breakage. Surface imperfections and materials that are too hard contribute to drill deflection, resulting in decreased hole registration accuracy and breakage of small-diameter drills. Phenolic materials or phenolic composites (i.e., aluminum-clad phenolic) often warp and under most drilling conditions contaminate the hole wall, which results in problems with adherence of the plating because desmearing chemicals are not designed to remove phenolic resin. Solid aluminum materials of the correct composition and hardness that are not of an excessive thickness, yet are not too thin, may work satisfactorily with larger-diameter drill bits. However, drilling with solid aluminum materials (0.008 in and thicker) may increase the risk of breakage of smaller-diameter drills.Aluminum-clad cellulose core materials provide a hard surface to prevent burrs yet minimize drill deflection and breakage associated with solid aluminum.

Backup Material 24.2.5.1 Purpose. The purpose of backup material is defined by the following criteria. An ideal backup material will:

Provide a safe medium for drill stroke termination Prevent copper burrs Not contaminate the hole or drill bit Minimize drilling temperatures Improve hole quality

Advancement in technology has now made it possible to machine hard and brittle materials to a very close tolerance Ultra-precision machining has been developed, and a new machining concept known as ductile mode machining has been introduced Using this machine coupled with the ductile mode theory, a mirror-like finish can be achieved on the workpiece without the need to polish it [67] [66] In ductile mode machining, feeds and depth of the cut have to be very Fig 437: Roughness (Ra) of a polished aspheric glass surface small of the order of 10 nm and 1 m, versus the polishing time [64] [65]

24.2.5.2 Types. Numerous materials are available that are sold as backup material. Few of the materials used as backup materials are actually specifically engineered for circuit board drilling. Many of the popular backup products are composites with a variety of surface coatings or skins bonded to several different core materials. Available backup products include the following:

The design for the project is available in the code directory in the file toy3asm The code for the system was developed and tested in small pieces to begin with Some of the subroutines were taken from earlier-developed code, eg, the LSFR-based random number subroutine was taken from the Dongle project Similarly, the audio tone generation was modified from the Morse keyer project Here, of course, the tone generation sunroutine in the form of the Timer0 ISR was a little different, as it had to generate four different tones In fact, the Timer0 ISR is the most critical section of the code, and let us understand how it works Even though the AT90S2313 has SRAM that is used for stack, the ISR uses the save_status register (register R0) to save the machine status register SREG.

Epoxy-paper-clad, wood-core composite utilizing a bonding agent with lubricating properties Aluminum-clad, wood-core composite Epoxy-paper-clad, wood-core composite Melamine-clad, wood-core composite Urethane-clad, wood-core composite Solid phenolic Aluminum-clad phenolic composite Plain wood Hardboard

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